6000W 20kHz Ultrasonic Wire Bonder Bonding Machine For Metal Welding
The TH-M Series ultrasonic wire bonder can be used for metal wire terminal bonding, the excellent design of the mechanical structure can be equipped with 3.6kW and 6.0kW ultrasonic generators. The ultrasonic generator for the system belongs to the ultrasonic digital one, which can communicate between the power box and controller to digitally input all bonding parameters. Many bonding results can be online and offline monitored to control welding quality at any time. Data storage on the network provides intelligent quality management for customers. The menu control can quickly and completely set all operating parameters and functions. The operation menu provides a user-friendly interface with powerful functions so that customers can quickly operate the ultrasonic wire bonder. The Maintenance Menu provides the more powerful technical functions for the maintenance staff.
Technical Parameters:
| Product Name | Ultrasonic Metal Welding Machine |
| Model | TH-M |
| Frequency | 20KHz |
| Power Range | <=6000W |
| Welding Force | 1200 Newton Max. |
| Control Voltage | 24V |
| Welding Stroke | 30mm |
| Cross Section Wire | 0.35mm²-75mm² |
| Wire Type | Copper(Cu) , Aluminium(Al) , Tin Coated , Enamel Coated |
Advantages of the Ultrasonic Wire Bonder:
1. High reliability
The Ultrasonic wire bonder equipment ensures excellent process control and welding accuracy through time, energy, power, and other welding modes, two welding objects overlap, ultrasonic vibration pressure joint synthesis solid connection, short joint time, and joint part of the welding position uniform, simple adjustment.
2. Long mold life
Ultrasonic metal welding molds are made of high-quality tool steel, with excellent wear resistance, easy installation, and high welding accuracy; Compared with the resistance welding method, the mold life is longer, the mold repair and replacement time is less, and it is easy to realize automation.
3. Cost saving
The elimination of consumables such as solders, fluxes, bends, and brass materials make ultrasonic welding the most cost-effective metal welding technique.
4. Low temperature, low energy consumption
Ultrasonic metal welding can minimize the temperature effect of the material (the temperature of the welding zone is not more than 50% of the absolute melting temperature of the metal being welded), so that the metal structure does not change, so it does not make the metal workpiece annealing, does not melt the plastic shell, and does not need cooling water. In terms of energy consumption, ultrasonic welding can be carried out between the same metal and different metals, which consumes much less energy than electric welding.
5. High efficiency and automation
Typical welding time is no more than 0.5 seconds, small size, less maintenance workload, strong adaptability, making ultrasonic equipment become the first choice for automated assembly lines;
6. Dissimilar metal welding
Ultrasonic bonding has excellent penetration mixing effect for different or similar metals (such as copper + copper or aluminum + copper).
7. Convenient welding treatment
Processing ultrasonic bonding requires no external factors such as flux, metal filler, and external heating. In most cases, the high-frequency friction of ultrasonic bonding makes it unnecessary to pre-clean the workpiece surface.
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Metal Welding Ultrasonic Wire Bonding Machine 6000W 20kHz Images
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